Technologies



The most important and complex stage of the product life cycle is design and development. Design development, adaptation of the design layout, design of finishing technologies, pre-press and proofreading – all this is arranged in a strict and consistent sequence of actions, and each component of this sequence must pass through approval and approval. In conclusion, the preparation process ends with the production of documentation and equipment. Few people know that order preparation errors are the most expensive and very annoying!
Therefore! Prepress technologies – this is a serious work of a team of professionals in the field of design and development of visual original layouts, packaging designs, production of components for printing and post-printing processes. The preparation time from the moment the file is received to the output of printed forms can be several times, and sometimes ten times longer than the printing itself or even production!
The most patient and calm employees who work with Your order recommend that you strictly follow the file requirements when implementing complex projects and technologies! This way the preparation time becomes as efficient as possible! At the stage of prepress preparation, careful work is carried out to adapt the original layouts and designs to the technical and technological requirements of production, as well as requirements from the customer.
Prepress technologies cover the following areas:
- Preparation of technological documentation and drawings;
- The valuation processes, calculation of needs and ordering of materials;
- Combination and verification of technical and technological parameters of various types of finishing (foil stamping, Congreve, varnishing, cutting);
- Design development and approval;
- Development and approval of stamps (layout of products on a printed sheet);
- Optimization and ordering of tooling (stamps, cliches);
- Acceptance and verification of equipment, transfer to production, accounting
And to provide components for printing and prepress processes, we produce:
- Production of printed forms
We produce offset printing plates using a modern direct thermal exposure device CTP. - Production of contract color proofing
We cook contract digital color proofing, which maximally imitates the color reproduction of triad inks in our printing process (taking into account the machine-paint-paper components). - Production of design layouts
We prepare mock-UPS of structures on cutting plotter ESKO Artwork Kongsberg XL-20. - The manufacture of lacquer paintings
We prepare lacquer fabrics for the printing process at cutting plotter ESKO Artwork Kongsberg XL-20. - Production of milled metal plates for cutting dies
We prepare milled plates for the equipment of cutting dies using high-precision milling and engraving machine. - Development of recipes and production of mixed printing ink
We develop recipes for mixed paints using the mixing system PANTONE on a compact paint mixing area, which has in its fleet of equipment the necessary software-Inkformulation, equipment for the production of control prints – colorings) - IGT proboprinter and UV-drying, modern classical and spherical spectrophotometers for quality control of prints, equipment for the production of printing ink according to developed recipes.




Production of cardboard packaging, as a rule, begins with the printing process. The most common printing method today is offset or simply offset. Offset printing combines the quality close to photographic and, at the same time, low cost of printing. Images obtained by offset printing are characterized by high contrast and color saturation, < strong>decent quality of transmission of halftone images, reproduction of gradients and clarity of small image details.
It's hard to believe, but just four basic colors, commonly known in the abbreviation CMYK, will create you almost the entire palette you need to reproduce almost any image… And for colors outside the palette, there are special paints that we will make according to our own recipes… After all, we can print any colorfulness, without restrictions ... Well, or in any case, most of it - an enchanting variety of colors! Don't hesitate! After all, we are the "color industry"!
Offset printing is a technology for reproducing images on the printed material, in which the transfer of a colorful pattern occurs using an intermediate link-an offset cylinder covered with a rubber cloth. Multi-color offset printing machines with coating modules are used in offset printing. The coating module is used for finishing the resulting colorful image.
We produce cardboard packaging using offset sheet printing technology, using German equipment from the leading Heidelberg company. The special design of our printing machines allows us to work with both convection (traditional or oil-based) paints and UV-cured paints with various lacquers: water-dispersion, oil-based and UV-cured, simultaneously with printing (in line) or a separate run. We work with a wide range of cartons and papers, as well as with non-absorbent materials such as laminated cardboard, plastic, synthetic papers.
A variety of coating technology today allows us to protect the image against mechanical and chemical impacts, and implement unique opportunity to finish and give the surface additional visual effects: high-gloss and super-Matt, effects, dripp-off, soft-touch, sand-touch, using iriodine pigments; applied thermosetting coatings blister, heat-resistant coating etc.
Attention! If you have any contraindications, please consult our specialist!
Offset sheet printing technology is the transfer of printing ink first from the printing plate to the offset rubber cloth (ORTP), which is fixed to the offset cylinder, then from the ORTP under pressure to the printed material.
As print white space and printed elements are in the same plane, they have different chemical nature and properties: elements designed for printing ink wetted with paint and repel water, and spacing elements can perceive and the water and paint, so the first printing form passes through the wetted humidifying and moisturizing solution of whitespace elements, and then the remaining uncoated printing form elements take the ink; this forms the printed image.
Transfer of printing ink from ORTP is carried out sequentially from all sections of the printing machine to the printed material, which then passes through the coating module, where water-dispersion or UV-varnish is transferred to the impression using an anilox shaft with a fixed cell volume and a coating cloth.
We have gained a lot of experience in the technology of offset sheet printing and varnishing, we are constantly improving and do not forget to adopt the latest techniques and foreign competencies. Briefly about our directions in offset sheet printing:
- When using offset printing technology with oil paints, the impression is fixed on the surface as a result of an oxidative polymerization reaction and partial absorption into the printed material. The prints have good color and tone transfer indicators, allow for post-printing finishing, but the technological process takes more time for interoperative drying before further processing, which affects the efficiency of production.
- When using offset printing technology with UV inks, the impression is fixed on the surface instantly as a result of the photopolymerization reaction. Prints have a high color saturation and gloss, have high mechanical resistance, resistance to high temperatures and chemicals. The cost of materials for UV printing is more expensive, and the technology itself is more energy-intensive and expensive.
- When using technology of varnishing with water-dispersion and UV lacquers , the application takes place in a special lacquer section on the principle of high (flexographic) printing, which allows you to apply a large amount of varnish to the impression and ensure the protection of paints from abrasion or the necessary visual effect.
The lacquer section of the chamber-squeegee type, with additional adjustments to the pressure and temperature of the varnish, allows you to apply the varnish with a guaranteed even and uniform layer and ensure stable quality of varnishing. The amount of varnish applied is regulated only by the type and volume of cells of anilox shafts, which are enough in the assortment. Affectionate forms are made on specialized equipment – cutting plotter. The plotter cuts the top layer of the canvas, and whitespace elements are removed before printing the print run. This method allows you to work with simple configurations. When using complex, non-linear or thin patterns, flexo-polymer lacquer forms are used for selective varnishing.
In contrast to water-dispersive lacquers, prints with UV varnish have a high gloss, UV varnishing is combined with other types of varnishing to obtain interesting and stylish surface effects of products. - When using the technology of oil varnishing, the varnish is applied from the printing section in line with the print, using a regular printing plate. This method allows you to create a paint area configuration of any complexity. As a result, the prints also have glossy, matte surfaces, but the drying of oil varnish is much slower than water-dispersion lacquers and the abrasion resistance is significantly lower. Special siliconized offset lacquers are widely used in combination with UV lacquers to achieve the effect Drip-off.
- The Drip-off (or Twin-varnishing) technology allows you to get a structural-glossy or Matt-glossy effect in one run. In the printing section, a special primer is applied from a regular printing plate – in fact, it is an offset varnish (Matt or glossy, oil or UV), which has a given (low) surface tension after application. In the next varnish section, a special glossy top coat is applied (it can be water-dispersion or UV varnish) – and its special properties are due to the low wettability of the surface. For a pair of oil and offset lacquers, varnishes that create a matte-glossy contrast and do not form a structure (grain) are more often used. A pair of UV lacquers, on the contrary, is very difficult to achieve a matte surface, but the structural effects are very pronounced and diverse. It should be borne in mind that the glossy UV varnish in a pair of Drip-Off has a low slip compared to standard UV varnish, so when planning a package with a Drip-Off effect for filling on automatic lines, preliminary tests should be carried out.
- The technology of varnishing Soft-touch and Sand-Touch consists in applying specialized lacquers to prints, which give the surface in the first case (Soft-touch) - a pronounced matte finish with a velvety effect, in the second (Sand-Touch) - the effect of sand.
We print and varnish on modern equipment:
- HEIDELBERG SpeedMaster XL106-7+L – this is a hybrid sheet offset printing machine with extended drying, with a chamber-squeegee coating system, which has 2 independent wash contours, 2 varnish contours and 2 varnish stations for fast switching from one printing mode to another and ensuring stable print quality in each of the modes.
- HEIDELBERG SpeedMaster XL105-6+L– this is a sheet offset printing machine with extended drying, with a chamber-squeegee coating system.
- We control the quality of prints using the latest automated spectrophotometric system for quality control of color and printing process Heidelberg Image Control. This system allows you to comprehensively evaluate the impression by measuring the indicators of the operational control scales, perform a check on local key areas of the image, and make immediate adjustments to the printing process control system. The key advantage of the system is the standardization of work and ensuring stable repeatability of color indicators of prints. The system also allows you to inspect the printed impression for errors in the printing process or the manufacturing process of printed forms.




The field of application of lamination technology covers such segments as packaging for confectionery, frozen food, alcohol, and promotional packaging. Lamination refers to finishing processes in the production of cardboard packaging and implements several functions:
- Decorative: giving the surface new properties, such as high gloss, uniform matte finish, tactile sensations (soft-touch effect), texture (when using special films with Groening under the skin, matting, linen, etc.), metallization;
- Providing a barrier: laminated cardboard on the outside protects the product from moisture and odors, preserves the appearance of the package during defrosting; when laminated from the back-preserves the appearance of the package from the effects of moisture, steam, oil, fat, high or low temperature and ensures the safety of the product in unchanged form and condition;
- Protective: the film has a very high resistance to abrasion, much superior to the resistance of protective coating varnishes, which can be indispensable if frequent or even vandal treatment is possible;
- Providing additional strength: lamination on front side of cardboard or micro-corrugated cardboard provides strength in the top layer of packaging to tearing at the bend, increasing the overall strength of the packaging to burst, punctures and other damage during packing and transportation of heavy products.
Lamination is pressing (hot or cold) a transparent film on top of the printed image or without it, and alternatively pressing a silver film only in a cold way to create a metallized substrate and simulate printing on metal.
We produce lamination of the sheet material to be sealed and select the pressing technology exclusively for Your products and order. And if you want to give your products and products a special look from the Windows with film – we are ready for this! Window lamination technology is available on our equipment, which is widely used in food and fast food packaging.
Attention! If you have any contraindications, please consult our specialist!
Мы осуществляем процесс ламинирования на автоматическом оборудовании KDX KMM-1050DW (производство Hangzhou Kangdexin Machinery). Это оборудование спроектировано итальянским производителем оборудования для ламинирования Sinergy и доработано китайским производителем KDX с учетом современных потребностей рынка, в частности, опцией оконной ламинации. Оконная ламинация актуальна в случае:
- Если заказчику необходимо полное покрытие пленкой лицевой и/или оборотной стороны.
- Если требуется дополнительная прочность материала.
- Если форма окна сложная (панорамное окно)
- Если окон много и расположены они на разных гранях.
- Если заказчик жестко привязан именно к такой технологии.
Но если Вам необходима толстая, прочная на продав и разрыв пленка – здесь мы предлагаем классическую технологию вклейки окошек.
Our equipment allows us to work with films of different types BOPP, OPP and PET with a thickness of 8 to 40 microns, reproduce 3 film pressing technologies:
- Pre-pressing occurs when a hot-melt film is fed from a roll (BOPP film with a pre-applied layer of glue) and passes between two shafts (one of which is heated) under pressure.
- Pressing occurs when the film is fed from a roll (BOPP or PET film without glue), the glue is applied to the film with intermediate drying and passing between two shafts (one of which is heated) under pressure.
- Pripressovka occurs when feeding the film from the roll (PET with chemical. the processing of film without glue), applying glue to the cardboard with dryer and a passage between two shafts (one of which is heated) under pressure.




Everything that glitters-undoubtedly attracts the eye. This is why food manufacturers often use foil-embossed finishes. After all, even if the product is not in the best place in the store, you need to pay attention to the buyer! Therefore, economy class products are increasingly getting an additional finish in the form of foil stamping, as the effect of the most visually noticeable from any distance. The technology of hot foil stamping is widely used in the production of packaging and is the most recognizable among non-Poligraphists and popular finishing process in the printing industry.
Hot foil stamping is a method of finishing printed products, which consists in transferring the < strong>metallized image from the stamp to the material to be sealed, and the transfer depends on three components: temperature, pressure, and time of contact between the stamp and the material to be sealed.
We produce hot foil stamping on various types of sealed sheet material, including in combination with other types of finishes, such as Congreve stamping. Please note that foil stamping is not just about gold or silver. The choice of foil is quite wide: from different colors to different patterns in holographic versions. The color industry is one of the few printing houses that can work with foil stamping with a drive hologram, the first and only one that can do this simultaneously on 6 streams.
Attention! If you have planned a fairly large, serious, and repetitive project in advance, consider delivering non-standard material in advance so that pricing is effective!
Attention! If you have any contraindications, please consult our specialist!
We produce the hot stamping process on modern and high-performance presses from the company BOBST with the maximum size of the printed material 1040 x 740 mm.
In the technology of hot stamping foil the color metallized film is transferred from the intermediate base (foil) to the material to be sealed when the cliche stamp is exposed to temperature and pressure. When there is a foil between the stamp and the printed material, the cliches heat up and melt the foil separation layer in the area of the printed elements, the pressure allows these printed elements to be fixed in the desired area of the impression.
We carry out hot foil stamping – from flat to Congreve: relief, two-level embossing, multilevel embossing and 3D convex, and also microembossing, which, in addition to the decorative function, has a protective function (protection against counterfeit) and debossing – reverse Congreve, where the image level is lower than the material level.
In compression technology holographic foil it has its own specifics. The structure of a holographic foil is similar to that of a conventional foil, but there is a strict requirement for the accuracy of the impression drive relative to the printed image. for this purpose, special optical labels are used during printing and press drive control systems.


In the production cycle of packaging, there is a process of product transition from one state to another :) - it is cutting or cutting. After cutting down, a sealed or paper sheet acquires unique contours and design elements – this is how the package unfolds (cut). No package can become itself without cutting down!
Cutting (stamping) is a receipt scanner, and elements of package design with the use of knives and rulers of various types which are on the surface of one cutting die (counts form). This process is performed using cutting presses and additional equipment. Here, as a rule, it is possible to produce another type of embossing-Congreve. Relief stamping – this is the presence of a relief on the surface of the material, which gives a special structure and volume to both individual elements and the package as a whole. One of the directions of cutting and Congreve stamping technology is the creation on the packaging font's.
We make cutting and Congreve stamping as separate operations, and together on automatic presses of a leading company BOBST.
Attention! Don't forget to check with us if the design and stamp you need already exists!
Attention! If you have any contraindications, please consult our specialist!
Cutting technology it is a "cutting out" of the package scan with the application of the required structural elements (creasing, rolling, perforation) over the entire area of the scan. Cutting occurs at the moment when the sheet falls between stantz-form and its response part. Counts form is a plywood base on which is fixed a sharp curved blades of steel.
Congreve embossing technology it is a way to get a relief image in various places of the package. This image is obtained as a result of passing a sheet between two parts of Congreve cliches that fit together like puzzle elements. Cutting is carried out either in one run with Congreve stamping, using a single rod-form, or the processes take place separately from each other! Congreve embossing can also be combined with other types of post-printing processes, such as varnishing, foil stamping, and lamination.
We work with a fleet of equipment that includes automatic cutting presses of the company BOBST. The equipment is equipped with various optical, mechanized quality control systems that are high-performance and allow you to ensure the operation of the equipment non-stop. Our equipment allows you to use jobsavers in the equipment – metal response plates with saved work on installing and positioning cliches. This allows for fast readjustment, high alignment accuracy, and repeatability within a print run, from print run to print run.




How can I look into the packaging and see the product without opening it? It's possible! Very popular and strong, informative and modern packaging finishing for perfumery, confectionery, light, distillery industries, which allows you to present both the packaging and the product inside from a favorable point of view.
Pasting-in of Windows – this is a method of finishing packaging, which consists in the fact that the area of the carved window on any element of the structure is closed with a polymer film. To date, there are several technologies for pasting Windows: traditional – the window is pasted locally in the die cut area, modern – solid lamination film over the entire format of the printed material with pre-cutting of the window area.
We can provide both a traditional method of window gluing on highly specialized equipment for window gluing, and a modern-high-tech method for automated gluing laminator. In this case, your window can be present on one face, or go to several – and create a panoramic effect. It all depends on the requirements for the packaging and product, the nuances in the overall packaging manufacturing technology.
Attention! If you have any contraindications, please consult our specialist!
Technology for pasting Windows in the traditional way it is a local gluing of a rectangular polymer window on a cardboard blank with a carved window. The glue is applied selectively from the letterpress form, and the glue layer is thick enough. In this technology we are working on the equipment KOHMANN F 1050/2 manufacturer's ESATEC. This technology is relevant to the customer who needs a thick, durable film that does not sell and break, and/or if the customer is strictly tied to this technology.
This technology allows you to use a wide range of films used, with a thickness of 20 to 300 microns and the following range: PET, PS, PP, BOPP, color and transparency don't matter.
The production cycle of packaging usually ends valceschini. This is a classic post-printing operation that is used to fasten structural elements, ensure further disclosure and passage on the customer's line. The scope of valceschini is huge a variety of multi-point designs for both bundles and boxes. If you do not have a filling line and the product is Packed manually, there are two options: use self-assembled packaging (such as pizza boxes), or packaging with gluing. The first ones do not provide sufficient tightness and protection of the product. But the second ones provide protection, tightness, ease of Assembly, simplicity, reliability and speed of packing.
Flasklike - this is a sequential continuous process of forming and folding the package, followed by gluing along the side seams and/or valves. The end of this process is the packaging of the finished product in a corrugated box and shipment to the customer.
We produce packagingfrom 1 to 6 glue points, with configuration types such as:
- Packs for tea, pharmaceutical products, and shells (1 glue point)
- Candy boxes (2 glue points)
- Boxes with cardboard (3 glue points)
- Show boxes (4, 6 glue points)
- Packaging for confectionery products (5 points of gluing)
Attention! If you have any contraindications, please consult our specialist!
We are working on modern equipment leading companies in the field of folding Bobst, Heidelberg. Our lines are equipped with additional nodes that allow you to increase productivity and quality, significantly reduce the complexity of processes and increase the safety of work, increase automation and, consequently, reduce the human factor. These devices include:
- Attachment for packaging on folding and gluing lines BOBST HANDYPACK GT
- Automatic feeding of workpieces to the self-laying folding-gluing line BOBST EASY FEEDER 90
- Automatic packaging of finished products in a box BOBST CARTONPACK 4
- Box shaper, box sealer with adhesive tape
Technology valceschini it includes two operations-folding and gluing, which are performed simultaneously and by one piece of equipment. Folding is necessary to ensure easy closing and opening bundles on an automatic filling line. Gluing ensures maximum readiness of the pack for packing, while maintaining the most flat shape when folded to ensure compact transportation and storage.
The folding and gluing equipment consists of conveyor line, where the billet successively passes the following main sections: alignment section, pre-rolling, glue application, folding, pressure rollers, conveyor press. Additional functions can be applied between the main sections: barcode reading, inspection system, applying a variable code, Braille application, sticker sticker, tab of a booklet or any other item, control of the glue application.






The most unique option in the Arsenal of our production technologies today is tab and paste a sachet into a leaflet or any other item inside the package or on the front side, on permanent glue or glue with residual stickiness. This technology has found wide application for the manufacture of test specimens of any product, advertising promotion, or other purposes. For example, it can be a sachet with a tea bag, a perfume sample, a bag of mayonnaise or shampoo. Used equipment in this technology, you can glue a sticker to apply additional information to a ready-made pack or use it as a way to finish products.
You might be Interested in drawing variable data (alphanumeric code, graphic QR code, or image) on hidden packaging elements that only the buyer will see – what has found its application during sweepstakes and promotions, as well as when you want to protect your products? Variable data mapping technology allows us to manage large amounts of data, and print runs with variable data can reach millions of copies. We can apply variable data both during product gluing, and in a separate run, both on the front and back side of the package, using a folding gluing line and additional equipment.
Attention! If there are any contraindications, please consult our specialist, carefully select the materials and conduct testing!

